How to Ensure Your Business Is Efficient With Production and Maintenance

Efficiency is one of the keys to success within the manufacturing industry. Having smooth running production and maintenance operations is critical for financial success for any manufacturer. Below explains four ways to ensure that your business is efficient with production and maintenance operations.

Lean Manufacturing

Lean manufacturing originally began in Japan during the 1990’s within the car manufacturing industries. However, the principles have been embraced by manufacturers around the world. One of the central principles is the concept of waste reduction through understanding what does and doesn’t add value. Major sources of waste include transportation, motion, waiting and over processing and production.

Quality Control

While lean manufacturing can reduce different aspects of production waste, quality control is essential to ensure product consistency, smooth processes and high performance. For example, Six Sigma is a group of tools and techniques to improve the quality of business processes. This is accomplished through continuous improvement, analytics and commitment from the entire workforce. For example, engineers are able to use statistical quality control (SQC) to measure, evaluate and improve processes.

Quality Committee

Consider creating a quality circle, or team or different employees who are empowered to improve business operations. Members should come from different levels, such as production workers, maintenance and management. Encourage the quality committee to investigate reoccurring problems and independently propose solutions.

Preventative Maintenance

Within most maintenance departments, the saying “if it’s not broken, don’t fix it,” does not apply. That is, all equipment and machines have set, preventative maintenance schedules that must be followed. As a result, production companies are able to predict and manage the end life cycle of equipment and machine parts. This keeps production properly running and reduces the stress on the maintenance department. The last thing that any manufacturer wants is unexpected downtime, which will lead to loss of revenue and missed deadlines.

Train Employees

One of the biggest sources of inefficiency and poor quality is the lack of standardized training. Consider training departments to follow set procedures and processes. For example, consider establishing standard quality procedures which define each job task and break it down step-by-step. As a result, all existing employees will be held accountable and incoming employees will be properly trained.

Hire the Right People

Production and maintenance efficiency depends on the quality and efficiency of the staff. In fact, both of these depend on engineers to maintain, repair and manage complex production systems and the related maintenance. Be sure to hire qualified and educated engineers to keep your manufacturing business running smoothly. In addition to this, consider encouraging internal employees to continue their education. There are reputable civil engineering master's programs that can give employees the skills they need.

Production and maintenance efficiency can be improved through lean manufacturing principles, a quality control program, preventative maintenance and hiring and promoting the right people. It's important not to forget this vital part of running a business.

More about Business


Top Posts | A/B Testing

Modern Consumer Ethics: Is Your Business Green Enough?

Modern consumers care about ethics enough to put their money where their mouth is, and this trend is likely to continue for the foreseeable future. Failing to be ethical, especially as far as sustainable business practices are concerned, will affect your bottom line.Ecology as a LifestyleAccording ...

Paid Search Gets a Leg up from A/B Testing

The internet is an advertiser’s dream. Before the internet, who could ever think of reaching out to millions of potential customers with their brands and products without years of hard work? This is something made possible only by the mighty internet, and it has changed the way people do busi ... ...

Top 5 A/B Testing Blunders to Avoid

A/B testing is a process that can help any company optimize their website for maximum profits. However, this technique must be approached with the proper care in order to avoid any mistakes or unreliable results. Poorly performed A/B testing can have negative effects on your company and even result ...

Digital Marketing Always Gets a Leg-Up with A/B Testing

An enlightening new infographic has been published, highlighting the many benefits offered to business through the use of A/B testing. With the information contained in this infographic, it is clear to see that businesses which rely on digital marketing can always get a leg-up with the utilization ...

Getting the Best out of Interactive A/B Testing

In terms of marketing and business, interactive A/B testing is the process by which two variations – an original one and a modified one – are compared, in order to see the effectiveness of any changes that are made. Put simply, it allows you to compare, the regular sign-up page on your ... ...

A/B Test Validation Using Google Analytics

There are several tools and techniques to improve the performance of a website. A/B testing is one of those techniques. In A/B testing, two or more page layouts are created for the same page address. They have similar core functionality but vary in how the website is viewed by the visitor.In order ...

3 Tips for Simple Banner Ad Design

Many factors influence the success of a display advertising campaign, and banner design is one of them. However, banner design is sometimes overlooked, despite the fact it is very relevant. Below are three principal strategies that play a crucial role in banner design.Avoid ComplicationsWhen it com ...

Interested in Site Monetization?

A landing page has quite a number of elements which can be redesigned or given the go-by. Stuffing a site with a number of widgets might work out if the prime elements are identified with ease. Aiming to find which grouping of elements works the best is one of the defining functions of those tasked ...

A/B Testing Ethics Can’t Be Ignored

Every company tries to boost its business by reaching out to its consumers in one way or the other. Advertising one’s business through emails was common some years ago, and while it is still practiced today, there are many other ways to improving your webpages or attract more traffic to your ... ...